Hello all, I am having problems with my 1995 EzGo 36v Medalist cart. I've been working on it for a few weeks to get it moving and cannot seem to diagnose the problem & I've visited the stickies but can use some advice please. The cart has always been reliable, the only thing ever needed was a new stock motor and solenoid that was installed three years ago, but nothing else has been changed or modified. Some of the readings seem conflicting, but I will defer to the experts because I suspect a problem in my Fwd/Reverse switch. Fully charged, my battery pack reads 38.1 volts, and I am using a quality DVM, but current voltage at pack is 37.1 . Copied below are my readings, hopefully these will be of use, although I hope I haven't left something out & I've included data with pedal pressed and data with pedal NOT pressed........Please advise -
11-03-15 1995 EzGo 36 volt Medalist
Key = ON
Power from key to utility area = Yes
Gear selector = Forward
Gas pedal pressed = Yes
Battery pack voltage = 37.1
Diode stripe towards controller = Yes
Solenoid: Clicks
Right side large post = 37.0
Right side small post to 2 small black wires = 0.0
Left side small post to 2 small red wires = 36.3
Left side large post = 36.3
Gearbox switches:
Left switch left contact = 36.9
Left switch right contact = 36.9
Right switch left contact = 36.9
Right switch right contact = 36.5
Controller (left to right )
A2 = 10.6
B+ = 37.0
B- = 0.0
M = 10.5
between M- and B- = 4.0 and climbing
Controller plug (FROM RIGHT )
1 WHITE = 1.1
2 BLACK = 13.8
3 ORANGE = 36.7
4 RED = 36.4
5 NOT USED
6 NOT USED
Forward & Reverse
A ( BOTTOM @ 6:00) = 37.0
B ( 9:00 ) = 10.8
C (TOP @ 12:00 ) = 19.8
D ( 3:00 ) = 37.0
CENTER = 7.2
MOTOR
rear side A1 = 10.2
rear side S1 = 36.9
front side A2 = 10.5
front side S2 = 36.9
Key = ON
Power from key to utility area = Yes
Gear selector = Forward
Gas pedal pressed = NO
Battery pack voltage = 37.1
Diode stripe towards controller = Yes
Solenoid: Clicks
Right side large post = 37.0
Right side small post to 2 small black wires = 0.0
Left side small post to 2 small red wires = 0.0
Left side large post = 36.1
Gearbox switches:
Left switch left contact = 37.0
Left switch right contact = 37.0
Right switch left contact = 37.0
Right switch right contact = 37.0
Controller (left to right )
A2 = 31.8
B+ = 36.1
B- = 0.0
M = 35.0
between M- and B- = 37.1
Controller plug (FROM RIGHT )
1 WHITE = 0.0
2 BLACK = 0.0
3 ORANGE = 37.0
4 RED = 0.0
5 NOT USED
6 NOT USED
Forward & Reverse
A ( BOTTOM @ 6:00) = 36.2
B ( 9:00 ) = 31.6
C (TOP @ 12:00 ) = 31.6
D ( 3:00 ) = 36.2
CENTER = 8.1
MOTOR
rear side A1 = 31.4
rear side S1 = 36.2
front side A2 = 31.4
front side S2 = 36.2
11-03-15 1995 EzGo 36 volt Medalist
Key = ON
Power from key to utility area = Yes
Gear selector = Forward
Gas pedal pressed = Yes
Battery pack voltage = 37.1
Diode stripe towards controller = Yes
Solenoid: Clicks
Right side large post = 37.0
Right side small post to 2 small black wires = 0.0
Left side small post to 2 small red wires = 36.3
Left side large post = 36.3
Gearbox switches:
Left switch left contact = 36.9
Left switch right contact = 36.9
Right switch left contact = 36.9
Right switch right contact = 36.5
Controller (left to right )
A2 = 10.6
B+ = 37.0
B- = 0.0
M = 10.5
between M- and B- = 4.0 and climbing
Controller plug (FROM RIGHT )
1 WHITE = 1.1
2 BLACK = 13.8
3 ORANGE = 36.7
4 RED = 36.4
5 NOT USED
6 NOT USED
Forward & Reverse
A ( BOTTOM @ 6:00) = 37.0
B ( 9:00 ) = 10.8
C (TOP @ 12:00 ) = 19.8
D ( 3:00 ) = 37.0
CENTER = 7.2
MOTOR
rear side A1 = 10.2
rear side S1 = 36.9
front side A2 = 10.5
front side S2 = 36.9
Key = ON
Power from key to utility area = Yes
Gear selector = Forward
Gas pedal pressed = NO
Battery pack voltage = 37.1
Diode stripe towards controller = Yes
Solenoid: Clicks
Right side large post = 37.0
Right side small post to 2 small black wires = 0.0
Left side small post to 2 small red wires = 0.0
Left side large post = 36.1
Gearbox switches:
Left switch left contact = 37.0
Left switch right contact = 37.0
Right switch left contact = 37.0
Right switch right contact = 37.0
Controller (left to right )
A2 = 31.8
B+ = 36.1
B- = 0.0
M = 35.0
between M- and B- = 37.1
Controller plug (FROM RIGHT )
1 WHITE = 0.0
2 BLACK = 0.0
3 ORANGE = 37.0
4 RED = 0.0
5 NOT USED
6 NOT USED
Forward & Reverse
A ( BOTTOM @ 6:00) = 36.2
B ( 9:00 ) = 31.6
C (TOP @ 12:00 ) = 31.6
D ( 3:00 ) = 36.2
CENTER = 8.1
MOTOR
rear side A1 = 31.4
rear side S1 = 36.2
front side A2 = 31.4
front side S2 = 36.2